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Popular Woodworking May/June 2021 (Digital)

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11 Articles

2 min.

Focus on the Future

Much what we do as woodworkers is rooted in the past, using many of the same tools and techniques that joiners and cabinetmakers used in previous centuries. Lately, though, I find there’s an awful lot of new technology creeping into the shop (or my shop at least). Last year around this time, we surveyed our readers and found that most had the basics of a power tool-centric shop: a table saw, band saw, jointer and planer. Almost all had a cordless drill, miter saw and a handheld router. But what was the one machine they would purchase next if they could? Overwhelmingly, our readers indicated that machine would be a CNC router. A machine that’s super precise and can do the mundane, repetitive tasks while you focus on the fun stuff? Sign…

3 min.

Connect

WORKSHOP TIPS Small Tool Cabinet Store your small tools in this simple, easy-to-build plywood cabinet. The shallow drawers are ideal for layout tools or carving gouges, while the deep drawers are best suited for marking gauges and block planes. Place your cabinet on a shelf or hang it from a wall by fastening through the back. Use 1/2" thick ApplyPly or Baltic birch for the case and back, 1/4" tempered hardboard for the drawer bottoms, and pine for the drawer sides. The drawer bottoms do double duty. They function as slides and pulls as well. Cut 3/16" deep dadoes in the case’s sides for the drawer bottoms to slide in. Stagger the dadoes in the middle divider so it stays strong. The lowest drawers do not have dadoes. Cut rabbets for the cabinet’s back…

5 min.

Connect

NEW TOOLS South Bend Enters the Woodworking Market You may be familiar with South Bend as a metalworking tool brand—at one point half of all engine lathes were made by the company. It was acquired and re-energized by Shiraz Balolia (owner of Grizzly, Inc.) about a decade ago, and they just announced this new line of tools. The South Bend woodworking tools lineup is focusing on commercial and educational users (with special financing terms), as well as higher-end users. That means the machines are spec’d to stand up to heavy use and include options not found on other similar machines (variable speed controls, additional stop/safety switches, digital readouts, etc.). Its first tools under the brand are a 16" band saw, a 37" wide belt sander, an 8" parallelogram jointer and a combination belt/disc…

2 min.

Buchanan-Smith's Axe Handbook

Abrams Image / 240 Pages / $24.99 / abramsbooks.com I’m a sucker for tools and good design, so Buchanan-Smith’s Axe Handbook was immediately added to my preorder list when I found out about it. Simply put, it’s a book about axes, written by a person who helped reignite interest in the tool as a symbol of both survival and hipster status. Peter Buchanan Smith, the author, built an entire high-end store around useful, high-quality tools and clothing, and it all started with an ax, painted with purpose. While he does present a brief history of the tool and its modern-day uses, the bulk of the book is devoted to understanding how axes are made and designed to be used today (including buying and restoring vintage axes, safety and sharpening). The section on…

8 min.

Cutting Dovetails with Shaper Origin

Shaper Origin and Workstation are still pretty new to our woodworking world, but I’ve gotten to spend lots of time with the system over the last year. And it’s really quite incredible. Using a series of domino-looking shapes on a flat surface, the Origin is able to tell precisely where the machine is. As you cut, the router inside the Origin moves within the base, allowing it to precisely track a line (even if you aren’t able to do it with just your body). It will cut precisely to the line, inside or outside the line, and even off set from the line by a fixed amount. Woodworking really boils down to being able to cut precisely to layout lines, and that’s what the Origin excels at. It’s a handheld CNC…

13 min.

Lyre-Legged Table

The inspiration for this project originated during a recent trip I took to visit my brother in Milwaukee, Wisconsin. The activity list for such occasion typically includes a stop at the Milwaukee Art Museum, catching a show at the Oriental Theatre, and some social imbibing down by the lakefront. It wasn’t until recently (after partaking in the latter of the activities listed above) that I discovered and old palatial estate on a bluff that overlooked Lake Michigan. To my surprise, it turned out to be a place called “Villa Terrace,” a decorative-arts museum that was once a private residence belonging to a couple named Lloyd and Agnes Smith at the beginning of the 20th century. Known as Sopra Mare (“above the sea” in Italian) to the Smiths, this resplendent piece…

12 min.

Turning a Platter

The platter is probably my most favorite subjects to turn. The form is open and shows off the grain in the wood. On the outside, the beautiful double curve of the ogee and a rim that gently curves into the inside makes this piece aesthetically pleasing and ergonomic to hold. It’s also utilitarian. Prepping the Blank To start, I find the center of the blank using a pair of dividers or compass by scribing four arcs into the surface. Imagine a clock and scribe the arcs from 12, 3, 6, and 9 o’clock into the center of the blank, keeping the point of the compass on the outside points. When you make the four arcs, it will form a cross that indicates the middle. Cutting the blank round on a band saw will…

13 min.

The Maker Workstation

Most workbenches come with a little history. This history is personal. My very first woodworking project was Tom Casper's clever and simple, "Workbench in a Weekend" workbench article in the long gone and revered Woodwork Magazine. It's a great bench. It got me excited about woodworking. Later while editor at American Woodworker, Tom updated it and designed a clever box beam MDF workbench. Several years later – over a few beers of course, Tom challenged me to create my own plywood workbench. Being a designer who likes a good challenge, I said I’d think about it. And, so I did. For several years, in fact. The result is a new kind of workbench designed for modern woodworkers and makers. The Maker Workstation. A modern workbench system. What is a Maker Workstation? What makes…

1 min.

Maker Workstation Online Articles

Among the challenges when writing a print article like this are fitting a lot of information into a limited space. Being a new kind of workbench, significant print space needs to be dedicated to introducing the design and features of the workstation. New techniques, tools and methods and a step-by-step building process also require a lot of room. With those limitations in mind, this print article is focused first on introducing the Maker Workstation. The article is supported with companion online articles that aren’t space limited and videos to help Popular Woodworking readers build a maker workstation. Included with the online series are DXF files for making workstation and side bench templates, suggestions for getting templates made and PDF drawings of the workstation. Go to www.popularwoodworking.com for the following companion articles: •…

3 min.

Angela Harris

How did you get started woodworking? Who were your mentors? My greatest influence in becoming a maker and builder was my grandfather who taught me from the time I was 5 years old that it didn’t matter if I was a girl, I should be able to handle my own business. For him, “business” meant taking care of things for yourself. If something broke, we fixed it. If there was something that needed building, we built it! He was a home builder and I was by his side, fetching tools and learning the measure and cut for as long as I can remember. I started rehabbing furniture and building for myself and friends as an amateur interior designer and that led to a full on passion for woodworking and desire to…

4 min.

My Pandemic Project

I have been an avid woodworker for years, working on one project or another in my spare time. I’ve built blanket chests, cutting boards, small tables and the like over the past few years, but like many, have become distracted by the usual responsibilities of life. Having three boys and a job in healthcare means long hours, busy weekends and little time for ambitious grandiose projects. This all changed in March of 2020. I work in a health care and have never been in a position where I thought my job was ever in jeopardy. As the pandemic raged here in New York, we were put in lockdown, which meant no elective cases in the hospital. As an independent contractor in my industry (which until now had awarded me a better…

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